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DemandSmart Flow Controller
Take control of your air system and cut costs.
The DemandSmart Flow Controller delivers stable, consistent plant pressure while reducing energy use, extending compressor life, and protecting your equipment. Lower power bills, fewer maintenance headaches, and higher reliability—all from one simple upgrade.
Find out how you can save on energy costs with a simple investment, download our DemandSmart Flow Controller brochure.
Description
The DemandSmart Flow Controller is designed to optimize your compressed air system by delivering consistent pressure across your plant while reducing wasted energy. Installed downstream of your air storage tank, it stores air at a higher pressure and releases it at a steady, lower pressure—minimizing compressor cycling, reducing energy costs, and protecting your downstream equipment.
For maintenance managers, plant engineers, and shop owners, the benefits are clear:
- Cut operating costs by reducing energy consumption—every 10 psi reduction equals about 7% energy savings.
- Extend compressor life by eliminating unnecessary wear and tear.
- Protect tools and processes with stable, repeatable airflow that prevents damaging pressure swings.
- Improve quality and consistency across production with one point of system-wide control.
Real Savings:
14% Less Power → Save about $554 annually
21% Less Power → Save about $832 annually
49% Less Power → Save about $1,940 annually
Based on 15 HP (11 kW) compressor, 3,000 hrs/year at $0.12/kWh.
With potential energy savings of up to 49% annually, the DemandSmart Flow Controller quickly pays for itself while delivering long-term reliability and peace of mind.
Key Features
- Installed downstream of your air storage tank for precise system control
- Maintains consistent downstream pressure across the entire facility
- Reduces compressor power consumption by lowering system pressure
- Minimizes cycling and pressure fluctuations for stable operation
- Single-point control design simplifies system management
- Compact, easy-to-install unit with straightforward adjustments
End-User Benefits
- Lower Energy Bills – Save up to 49% in compressor energy costs; every 10 psi reduction = ~7% savings
- Extend Equipment Life – Reduce wear on compressors, tools, and downstream equipment
- Protect Your Processes – Prevent damaging pressure swings and ensure repeatable, high-quality output
- Increase Reliability – Stable airflow reduces downtime and maintenance headaches
- Fast ROI – Many facilities see payback within the first year of installation
- Support Sustainability Goals – Lower energy consumption helps cut your facility’s carbon footprint
| Part Number | Connection Size | Max Flow | Max Inlet Pressure | Control Range | Max Operating Temp | Sensitivity | Repeatability |
| F1291073 | 1/2” NPT | 75 scfm | 300 psig | 0–160 psig | 176°F (+80°C) / -4°F (-20°C) | 0.2% full span | ±0.5% full span |
| F1291074 | 1” NPT | 200 scfm | 300 psig | 0–160 psig | 176°F (+80°C) / -4°F (-20°C) | 0.2% full span | ±0.5% full span |
| F1291075 | 2” NPT | 1000 scfm | 300 psig | 0–160 psig | 176°F (+80°C) / -4°F (-20°C) | 0.2% full span | ±0.5% full span |
